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Magnetic Disk Separation and Purification System

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Magnetic Disk Separation and Purification System

The advanced magnetic separator utilizes the potent magnetic energy derived from the neodymium-iron-boron, a rare-earth permanent magnet. This design innovation employs a magnetic assembly of the rare-earth disk, creating a high-intensity magnetic field with a steep gradient in the working area. This design ensures that the ferromagnetic particles present in sewage, wastewater, or water feed, along with non-magnetic particle flocs, can overcome fluid resistance, gravitational pull, and other mechanical forces due to the magnetic field. These particles exhibit rapid directional motion towards the rare-earth magnetic disk and get attached to its surface, thereby facilitating the separation of suspended matter from wastewater. Subsequently, a magnetic separation device removes these adsorbed materials from the disk surface. They are then transferred into a sewage discharge channel and extracted via a pressure water or slag conveying system. This process enables effective purification and recycling of wastewater.

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Principle and structure of magnetic disk separation and purification system
The advanced magnetic disk separation and purification system is comprised of a set of powerful rare-earth magnetic disk machinery designed for separating materials. As illustrated in the figure, wastewater passes through the flow channel between the magnetic disks. Magnetic suspended particles within the water are attracted to the disk surface by the magnetic field force, and subsequently separated from the water as the disks rotate. Once the disks reach the slag scraper, the sludge is discharged from the disk in the magnetic isolation area. The sludge is scraped into a discharge tank by the scraper. The collected sludge is directed into a magnetic separation drum, while clean water is extracted and exits through the designated water outlet, completing the purification process.
Structure of magnetic separation and purification equipment
Specifications
Model Max. flow rate (m³/h) Dimensions Weight Main power (kW) Scraper power (kW) Feeding power (kW) Disc diameter (m) Number of disc
CPJ-60 60 2500×1960×1750 1800 0.55 0.75 0.75 1.0 9pcs
CPJ-80 80 2500×2050×1750 2000 0.55 0.75 0.75 1.0 11pcs
CPJ-120 120 2500×2230×1750 2200 0.55 0.75 0.75 1.0 16pcs
CPJ-150 150 2500×2650×1750 2500 0.55 0.75 0.75 1.0 20pcs
CPJ-60 60 2500×1960×1750 1800 0.55 0.75 0.75 1.0 9 pcs
CPJ-80 80 2500×2050×1750 2000 0.55 0.75 0.75 1.0 11 pcs
CPJ-120 120 2500×2230×1750 2200 0.55 0.75 0.75 1.0 16 pcs
CPJ-150 150 2500×2650×1750 2500 0.55 0.75 0.75 1.0 20 pcs
CPJ-200 200 3300×3160×2400 5900 0.75 1.1 1.1 1.5 16 pcs
CPJ-250 200 3300×3550×2400 6650 0.75 1.1 1.1 1.5 20 pcs
CPJ-300 300 3300×3550×2400 7400 0.75 1.1 1.1 1.5 24 pcs
CPJ-400 400 3400×3950×2400 9100 0.75 1.1 1.1 1.5 32 pcs
CPJ-500 500 3400×4340×2400 11000 0.75 1.1 1.1 1.5 40 pcs
CPJ-600 600 3400×4730×2400 12100 0.75 1.1 1.1 1.5 48 pcs
CPJ-700 700 3450×5130×2400 13550 0.75 1.1 1.1 1.5 56 pcs
CPJ-800 800 3450×5520×2400 15200 0.75 1.1 1.1 1.5 64 pcs

For other technical parameters, please consult us. Xuyang has the right to modify the model and parameters without further notice.

Brief description of process flow
  • A sewage pump extracts water from the inlet, transporting it to a coagulation reaction tank. Here, the water is uniformly mixed with a magnetic substance of a specific concentration.
  • Once combined with the magnetic substance, the water undergoes a reaction facilitated by a coagulant and a coagulant aid. This reaction causes the magnetic and non-magnetic suspended substances to unite, resulting in the formation of magnetic flocs.
  • After the coagulation, the water containing the magnetic flocs flows into a super magnetic separation device. Here, a magnetic disk isolates and purifies the magnetic flocs from the rest of the water. This process enables the purification and separation of the magnetic flocs from the water, which can then be discharged or reused.
  • The separated micro-magnetic flocs are further processed by a magnetic powder recovery device. This separates them from the non-magnetic sludge, enabling the magnetic substances to be recovered for reuse. The remaining sludge is moved into a concentration tank, where it undergoes treatment by a sludge dehydrator.
Schematic diagram of magnetic disk separation and purification

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Xuyang offers varies types of innovative products including cloth media disc filter, magnetic separator, belt filter press and so on.
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The founder of Yixing Xuyang Environmental Technology Co., Ltd. has verified expertise in water treatment production, attaining a quarter of a century of experience in the area.
With the environment becoming increasingly polluted, we have seen a swiftly rising demand for efficient sewage treatment. Despite this, there are still apprehensions surrounding unbalanced development in the water treatment field and secondary water pollution following wastewater treatment. In a bid to strive, and assist the cause of water purification, Xuyang Environmental Technology Co., Ltd. was born out of an ardent passion to aid this mission.

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As an experienced industrial water filter manufacturer, Xuyang has made a firm commitment to developing and manufacturing high quality water treatment equipment to help reduce environmental footprint and promote the sustainability of our planet. We strive to uphold the commitments we make.

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Yixing Xuyang Environmental Technology Co., Ltd.

Mr. Shen
+86-510-87832007